Diamond Contour End Mill MCD PCD CVD Tools For Aerospace Medical Precision Molding

Diamond Contour End Mill | MCD/PCD/CVD

Material Advantages:

• MCD (Monocrystalline Diamond): Nano-scale edge precision (Ra0.01μm) with extreme hardness (90+ GPa)
• PCD (Polycrystalline Diamond): Impact-resistant for stainless steel/cemented carbide roughing
• CVD (Chemical Vapor Deposition): Thermal stability >1000°C for prolonged machining consistency

Contour Profiles:

Linear + Multi-Radius Tangents:

• Seamless 90°-arc transitions (R0.1-1.0mm)
• Applications: Jewelry band edges, turbine blade roots
• Tolerance: ±3μm (ISO 2768-f)
• 

Radius + Linear Tangents:

• Smooth arc-plane transitions (±2μm linear accuracy)
• Applications: Medical plate radiusing, automotive die channels
• Tolerance: ±4μm (ASME Y14.5)
• 

Multi-Arc Tangents:

• Complex curvature-continuous profiles (±5μm radius)
• Applications: Turbine film holes, watchcase contours
• Tolerance: ±5μm (DIN 3966 Class 2)
• 

Key Features:

• Smart Shank System: HSK-63A interface for 5-axis machining
• Hybrid Coating: AlCrN+TiSiN extends tool life by 300%
• Modular Design: Contour change in <30 seconds

Applications:

• Aerospace: Ti-6Al-4V/Inconel 718 complex cavities
• Medical: CoCrMo implant contours
• Precision Molding: Mirror-finish plastic molds (Ra0.05μm)
• Jewelry: 18K gold relief engraving